Fabrication Tools Calculator 1.4

This application offers significant functionality for a range of fabrication calculations, layouts, marking, and associated fabrication activities.

It is particularly beneficial for developing fabrication layouts of various shapes commonly utilized in the industry. Utilizing this application can lead to time savings, cost reductions, and enhanced accuracy.

Designed for professionals involved in the fabrication of pressure vessels, heat exchangers, columns, reboilers, condensers, heaters, boilers, storage tanks, receivers, and other heavy engineering equipment, this app is invaluable. It also serves design engineers, QC engineers, production and planning engineers, workers, fitters, welders, draftsmen, company owners, marketing engineers, and department heads across various sectors.

The application includes the following features:

1. Weight Calculator:
   • Calculates weight and cost for various shapes including plates, pipes, rings, circles, round bars, rectangular bars, square bars, triangular bars, C-sections, T-sections, I-sections, and angles.
2. Dish Blank Diameter Calculator:
   • Determines all types of dish blank diameters including dish height, knuckle radius, and crown radius.
3. Nozzle Pipe & Flange Marking:
   • Facilitates flange hole marking
   • Determines nozzle orientation dimensions
   • Calculates maximum and minimum heights for straight and inclined nozzle setups on shells as well as dishes.
4. Pipe & Pipe Branch Layouts:
   • Shel development
   • Pipe-to-pipe joint layouts
   • Y-connection layouts
   • Inclined/lateral pipe layouts
   • Off-center/tangential pipe layouts
   • Piping cut layout for one or both ends.
5. Cone Layout:
   • Concentric frustum cone development with user-defined long-seam values.
   • Calculates slant height and outer diameter at specific cone heights.
   • Multi-joint frustum cone development.
   • Supports roof-type cone development and eccentric cone layouts.
   • Rectangular to round cone layout planning.
6. Miter-Bend Layouts:
   • Generates miter bend layouts for an arbitrary number of parts.
7. Ring/Flange Segment Layouts:
   • Single ring/flange segment marking
   • Multi-ring/flange segment marking with plate size calculations.
   • Determines segment angles based on plate width arrangements.
8. Surface Area Calculator:
   • Calculates surface area for various shapes.
9. Volume Calculator:
   • Calculates volumes for shells/pipes, all types of dishes, frustum cones, roof cones, and square/rectangular tanks.
   • Combines volume calculations for shells and dishes.
10. Heat Exchanger:
    • Deduces the number of tubes arranged in a tubesheet.
    • Calculates heat transfer areas and tube lengths.
    </ li > </ li > < li >< em > Coil Length & Coil Marking: </ em > < ul > < li > Determines helix coil lengths and limpet coil lengths. </ li > < li > Marks single-start and double-start limpet coils on dishes. </ li > </ ul > </ li >   < li >< em > Spiral Stiffner Development: </ em >   < ul >   < li > Supports development of spiral stiffeners inside jackets and is also suitable for screw conveyor blades. </ li >   </ ul >   </ li >   < li >< em > Bodyflange Development:  </ em >   < ul >   < li > Calculates bodyflange development lengths along with weight and cost estimates. </ li >   </ ul >   </ li > </ ol >

    This application was developed by Ayaz Hasanji, the owner of Sermech Engineers. For additional inquiries regarding pre-bid and post-bid design, estimation, and drafting services, contact [email protected].